Smallville

Prototype - S6-E21

Trivia: Tahmoh Penikett appears in this episode, and "Nemesis" as Wes Keenan, who gained super powers after being injected with the DNA of kryptonite-infected humans as part of Project Ares. Penikett also appeared in season 3 as Vince Davis, who came back to life after being given the Lazarus Serum, which was made from the blood of Clark Kent. The Lazarus Serum was a project by Lionel Luther and Project Ares was a project by Lex Luther.

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Zod - S6-E1

Trivia: Aaron Ashmore appears for the first time as Jimmy Olsen. Aaron's twin brother, Shawn Ashmore, played Eric Summers in season 1 (and again in season 3). Aaron appeared throughout season 6,7, and 8, until Jimmy's death. Aaron would later play Jimmy's younger brother at the end of season 10. Incidentally, it was Shawn who played the superhero Iceman (Bobby Drake) in the X-Men films.

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Gone - S4-E2

Other mistake: Lois digs up Chloe's grave site to unearth her casket. It is obvious that the casket is not buried six feet deep. You would think, with all that is going on, that LuthorCorp would have at least buried the casket deeper to deter inquisitive eyes and maybe throw in a few scattered bones for good measure.

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Shimmer - S1-E10

Lana Lang: That's the thing about Clark Kent. He's not always there when you want him... But he's always there when you need him.

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Season 10 generally

Question: Why does Clark keep burning his "S" symbol on the sides of buildings after saving someone? I get him doing it under the influence of red kryptonite, but at this point it just seems like vandalism that Superman would never do. Clark even saw Chloe having to scrub his mark off the wall of Watchtower, which wasn't an easy task. And if it's meant to be a symbol of hope against crime for the people of Metropolis, why burn it into the side of the refinery in Smallville after putting out the fire?

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