Continuity mistake: In the scene where the President is being escorted to the escape pod, there is an extra shot where the President is hiding on his own around the corner from a terrorist, who is sneaking around in the background looking for him. In both the preceding and following shots, the President is being physically escorted by two Secret Service men who are pulling him along and forcefully holding his head down. This shot is wrongly inserted into this portion of the scene and needs to be later in the film, when the President is trying to escape. (00:23:40)
Plot hole: At the start when the guys are infiltrating that building they parachute down to the roof. They are dressed in black so they can't be seen, but their parachutes are white. (00:02:50)
Plot hole: After the President sabotages the fuel pumps, two of the bad guys go down and manage to repair the damage. They then proceed to go back upstairs and (supposedly) lock the President downstairs... Where he would be free to simply sabotage the fuel pumps again.
Continuity mistake: When Harrison Ford tries to enter the conference room when he comes upstairs from the lower level, he first struggles with the guard to the conference room door. While fumbling with the keys, the guard "wakes up" and shoots 2 shots toward Harrison Ford, where he turns around and shoots back. Those 2 shots from the guard leave bullet holes in the conference room door. When Harrison finally enters the room, the bullet holes disappear. When the bad guys return, the bullet holes are gone.
Factual error: Characters are able to move from the front of the airplane to the back through the lower cargo hold. Their progress would be blocked in the middle of the airplane by a massive area of structure called the wing center section.
Revealing mistake: The whole time during the president's escape from AF1 (the scene where he's fighting with his corrupt agent) you can see through the airplane door that there is a loop in the movement of the water. It moves for about a second, and then stops, etc., etc.
Continuity mistake: When Harrison Ford is fighting one of the terrorist guys, they go into a room with two chairs. Ford spins a chair to knock down the guy, and they keep fighting. As they go at it we see a knocked over stool with a black seat. Instantly, in the next shot, the stool is standing up, and in a perfect position for Ford to knock the guy out with. (00:44:30)
Continuity mistake: In the scene where the real pilots of AF1 are trying to land, you can see people and things flopping around in the plane. Later, the President enters a room that looks so neatly organized and clean that no one would ever know that they had such a roughly attempted landing.
Continuity mistake: At the beginning, when AF1 is landed, and the two pilots and navigator get shot, a Russian guy takes over. AF1 is then driven around the airport. The Russian guy controlling AF1 speeds up to take off again. When he does take off he barely misses a plane that was on the ground. The next shot is from the back of AF1 and the plane that was on the ground has disappeared.
Continuity mistake: In the beginning, it goes from 5 guys with white parachutes to 4 guys with black parachutes, back to 5 guys with white parachutes.
Visible crew/equipment: When Ford and a terrorist are fighting, just before Ford knocks him out with a stool, the shot changes to their tussle where the gun is knocked away into the aisle. Watch this in slow motion and you can see the hand throwing the gun into shot. (Visible only on fullscreen version)
Continuity mistake: In the scene when the Russian is shooting the 3 doors, on the second door, if you look in slow motion, you see 2 muzzle flashes before a hole is made in the door. The same on the 3rd door. Also, when he shoots the 3rd door, he puts 5 bullet holes in it, but when he opens it to check, there are 6 holes in the wall.
Continuity mistake: Defense secretary Walter Dean makes such a big deal out of getting the cabinet to declare the president to be incapacitated, he gets Attorney General Ward to draw up the papers. They are then given to the Vice President to sign, and there are 16 signatures on it, presumably all the members of the cabinet. Funny thing is, the names are pretty easy to read using the zoom feature on the DVD player, and not one of the names is Dean or Ward.
Factual error: In the scene where AF1 gets refueled by a KC-10 Extender tanker, it would be impossible to pull the whole refueling probe out of the tanker plane, not to mention causing a fire. AF1 would simply break the end of the probe, the tanker plane crew would close the internal fuel valves, and there would be no fire. The refueling hardware used on USAF tanker aircraft has predetermined breaking points, since it's likely that any other aircraft getting refueled suddenly loses height, gets off course or something.