Factual error: During the climax of the film, Flight Director Paul Wick is relieved on the spot for failing to account for weather. In reality, NASA would never simply fire the Flight Director on the spot, but rather declare a "contingency" which puts in place a set of procedures used for emergencies.
Factual error: During the isolation chamber sequence, it is implied that the massive hatch is put in place to prevent exposure to all external stimuli. In reality, there is no "isolation chamber", and the large door is actually the hatch to one of NASA's very large vacuum chambers.
Factual error: During the G-force tolerance sequence, the testing apparatus involves an astronaut sitting in an exposed chair which spins at high speeds. In actuality, an exposed seat would be extremely dangerous for an astronaut, as even a small bit of debris in the air (such as dust, or something falling from the observation platform) could impact an astronaut with extreme force. NASA's real g-force testing apparatus has an encapsulated cockpit.
Factual error: During the launch sequence, the astronauts are seen moving around in their seats. In actuality, astronauts are strapped in very tightly for launch, as the human body compresses into the seat during liftoff, which might make an astronaut slip and slide around.
Factual error: During the liftoff sequence, an Apollo-style stage separation occurs. This makes no sense, as the spacecraft is a shuttle which doesn't have stages.
Factual error: Immediately before the address to the world, Randall is surprised by unique format of the space toilet. He should not have been surprised by this, as astronauts are trained on the use of space toilets before launch.
Factual error: On NASA's command center monitors throughout the film, the icon used to depict the spacecraft is actually a rendering of the X-33 Space Plane, an experimental spacecraft that was scrapped before the first prototype was ever completed.
Factual error: On Ulysses the Monkey's flight suit, a name tag is displayed depicting a Navy pilot's wings. Monkeys would not be able to fulfill this warfare qualification, and this would not be able to display it on their uniform.