Continuity mistake: In the beginning, when Indy is fighting aboard the Coronado ship, the very first time we see Indy in this scene (before we see him get punched), he is bleeding from the right side of his mouth. Throughout the remainder of the scene, he is bleeding from the left side of his mouth. (00:11:50)
Continuity mistake: When Sean Connery drops his lighter while trying to burn the ropes, the lid is flipped to the right. When he blows on it the lid then changes position slightly relative to the pattern on the rug, then when the rug catches fire the lid's suddenly flipped completely to the left. (00:56:40)
Factual error: As Indiana Jones opens the door to Dr. Jones' house, note the light switches just inside the front door. They are the kind developed in the late 1970s and still in use today, not consistent with the film's setting of 1938. (00:22:30)
Continuity mistake: When Indy takes the mail out of his pocket in the beginning of the film, he keeps the "Grail Diary" in his hand, but puts the letters down twice. Once before he opens the package and once after with the wrapper. (00:23:00)
Continuity mistake: As Indy swings through the window to rescue his father, he gets hit on the head by a vase. His hat is all crumpled and tipped quite far back, then in the very next shot his hat is neat and level.
Continuity mistake: When Indy and the protector of the Grail are in the boat about to be destroyed by the rotors, there are panels on the top of the boat that pop up and are destroyed when the boat is moving backwards into the rotors. In the next shot, they are intact, then in the next shot, they are destroyed again. (00:39:20)
Continuity mistake: After Young Indy runs out of the cave with the Cross of Coronado, when he whistles for his horse and jumps down, note the horse's facial marking and leg marking. When Indy mounts the horse it's a different horse, note its markings, and as he rides toward the circus train the horse has changed again. (00:04:55)
Continuity mistake: When Indy and his father are being pursued by German soldiers on bikes, right after they break through the barrier, the barrier guard comes out of his post and waves the pursuing German soldiers to slow down in the background. In the next shot he's no longer there, and the barrier's quite far away, then in the following shot he's back, and Indy's not so far from the barrier again. (01:04:35)
Continuity mistake: The sky colour/condition changes between the shots of Indy and his father in line to get on board the Zeppelin and the scene just before. In one, it is cloudy, and in the other it is a clear blue.
Continuity mistake: In the temple in the Canyon of the Crescent Moon: After Harrison Ford cures Sean Connery by pouring water from the grail over him, Sean stands up with the grail in his hand. In the next shot, however, Alison Doody picks the grail up off the floor. (01:55:50)
Continuity mistake: When we first see the knight guarding the Grail, his cloak is tied off with a braided rope, which hangs down on his right side. It stays this way until he says "You have chosen wisely," where the rope has somehow shifted to his left side. The rope goes back to normal when the knight waves goodbye at the end of the movie. (01:49:10 - 01:54:05)
Continuity mistake: When Indiana is drinking champagne with the businessman in the fancy apartment he holds his glass by the stem in one shot and then by the bowl in the next shot. As the conversation continues the glass goes up and down in Indiana's hand like a yo-yo.
Continuity mistake: In the beginning where Indy is young, he fights some guys on that zoo train. When he's on the crate with the rhino in it, the background changes in each shot. Once there are trees behind and a split of a second later there are rocks, once there's a cliff and once a plain, and it all changes in splits of seconds as they change shots. (00:07:25)
Continuity mistake: When the Nazi Colonel discovers Henry Jones sen. aboard the zeppelin, Indy asks him for his flight ticket. In the first shot, Indy is standing right beside the colonel (the camera is behind the colonel and Indy comes in from the right), in the subsequent shot, Indy is standing behind the colonel.
Continuity mistake: Indy and co. leave their horses a way from the steps to the temple, but when we cut to a closer shot they're very close to the entrance.
Visible crew/equipment: When Indiana and the Protector of the Grail are fighting in the boat that is about to be chewed up by the giant screw/propeller, when the angle changes to the top point of view, you can see the rope pulling the front of the boat around to position the rear for destruction... (00:39:10)
Continuity mistake: When Indy gives his father water from the grail to drink, the grail glows from inside, and the gold inside it is bright and even. But when Indy pours water over the wound, the grail is dark inside and there are dark patches in the gold. Obviously, they had to take the light that made the grail glow out so it wouldn't be seen when Indy pours the water over his father.
Continuity mistake: In Berlin, Indy grabs his father's book from Elsa's trenchcoat. In the next shot, the Nazi pin on Elsa's tie has disappeared.
Continuity mistake: During the temple quake sequence towards the end of the film, Elsa fails to maintain her grip on the rising earth and falls onto tilted ground, sliding towards the chasm. At this point, Sallah is kneeling on the ground, but in the very next shot, he is now grabbing hold of Henry.
Revealing mistake: When Elsa falls through the crack in the hole, she is swallowed by a big cloud of smoke in the void. However, her silhouette is visible underneath the smoke, revealing she never falls any deeper, and thus giving away how shallow the hole was.
Answer: Henry says, in response to Indy asking if he remembered the details of the trials: "I wrote them down in my diary so that I wouldn't have to remember." So, obviously he did NOT know them by heart. Also, as the other answer says, they didn't want the diary to either be in the Nazis' possession or be burned.