Stupidity: Hans keeps a major part of his plan secret from his own team: that the electromagnetic lock will be disabled if the FBI shuts down power to the building. The mercenaries hired as muscle don't need to know the minutiae of the plan, but it seems ludicrous that Theo wasn't told. Theo states on more than one occasion that he can't proceed past a certain point and that he hopes Hans has a plan for the final lock. Evidently, Hans was keeping this information secret simply to amuse himself, which makes little sense considering how much planning went into the heist.
Continuity mistake: When the terrorists launch the rocket at the RV, they break the same window of the building twice. (01:11:55)
John McClane: A hundred million terrorists in the world and I gotta kill one with feet smaller than my sister.
Question: Why didn't Hans Gruber simply place 5 hostages in a room and threaten to blow their brains out if John McClane doesn't hand himself in? John McClane is the good guy with a conscience and Hans Gruber is the ruthless killer that kills 2 people in a heartbeat, John would have been forced to hand himself in or be responsible for their deaths. Even if Hans didn't want to kill anyone, he could have pretended to shoot people one by one. John wouldn't know any better.
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