During production, Dennis Haysbert was shuttling back and forth between Los Angeles and the East coast, because he was filming "Far From Heaven" at the same time. See more...
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Factual error: At some point Jack tries to get a message to CTU about the fact that he is being held hostage. The enemy sees Jack writing and tells Jack to shred the message. I work in government security. Believe me, no government agency would have a simple shredder that just cuts the paper into strips. Required is a cross cut shredder that breaks the paper into almost a pulverized state.
Continuity: The show claims to be in real time, and although those viewers who aren't too eagle-eyed will argue that it is, there is undisputed evidence in this episode that it isn't accurate. After the final ad break, the clock reads 03:52. At least two minutes later, when we see Teri and "Alan York" turn a corner in their car, the clock is displayed at the bottom of the screen, and it is still 03:52. The same sort of thing happens earlier in the episode, when there is a good ten minutes or so between when the clock says 03:26 and when it says 03:30.