Plot hole: There is no way a military academy wouldn't teach their students the first rule of using a firearm: when you are given a firearm, you must always check if it is loaded and what kind of bullets it has. So there is no way Chucky could have switched the paintball shells with real bullets without someone noticing.
Child's Play 3 (1991)
21 mistakes - chronological order
Directed by: Jack Bender
Starring: Brad Dourif, Justin Whalin, Jeremy Sylvers, Perrey Reeves, Travis Fine
Chucky: Don't fuck with the Chuck.
Trivia: Minor Spoilers for "Cult of Chucky." Series creator Don Mancini's original idea for "Child's Play 3" included multiple Chuckies. When Chucky's blood is accidentally mixed into the molten plastic, every single doll the assembly line produced was going to be possessed by Chucky's spirit. The idea was dropped for time and budgetary reasons, so only the first doll produced had his soul inside of it. Mancini always loved the idea, and was later able to implement a variation of it in the seventh film, "Cult of Chucky." (Although in that film, Chucky is able to possess multiple hosts at the same time thanks to a spell that more-or-less copy/pastes his spirit).
Question: Why didn't Alex Vincent reprise his role as Andy?
Answer: To add to the other answer, the writers and producers felt that after two movies they had gone as far with child Andy as they possibly could have. They felt it would be too redundant to have a third film with Andy as a kid being pursued by Chucky. So they set this film years later when Andy was a teenager.
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Answer: The film makers wanted to make Andy older in the film so he could have a love interest and be in military school. At the time Alex was only 9, but they wanted Andy to be 16. So they recast the part.
Bishop73