Factual error: When the school starts the war games and Chucky switches the paint rounds for live ammo and a few people get shot, this is impossible because those types of guns have been modified so they can't fire live rounds. All Chucky would have done is taken away their ability to fire anything.
Child's Play 3 (1991)
1 factual error - chronological order
Directed by: Jack Bender
Starring: Brad Dourif, Justin Whalin, Jeremy Sylvers, Perrey Reeves, Travis Fine
Revealing mistake: After Whitehurst is blown up by the grenade and Andy gets to him you can see Whitehurst blinking his eyes even though he is dead. (01:10:45)
Andy Barclay: What are you doing?
Whitehearst: Polishing Sheldon's shoes.
Andy Barclay: He makes you polish his shoes?
Whitehearst: No, I offered out of the kindness of my heart.
Trivia: Minor Spoilers for "Cult of Chucky." Series creator Don Mancini's original idea for "Child's Play 3" included multiple Chuckies. When Chucky's blood is accidentally mixed into the molten plastic, every single doll the assembly line produced was going to be possessed by Chucky's spirit. The idea was dropped for time and budgetary reasons, so only the first doll produced had his soul inside of it. Mancini always loved the idea, and was later able to implement a variation of it in the seventh film, "Cult of Chucky." (Although in that film, Chucky is able to possess multiple hosts at the same time thanks to a spell that more-or-less copy/pastes his spirit).
Question: Why didn't Alex Vincent reprise his role as Andy?
Answer: To add to the other answer, the writers and producers felt that after two movies they had gone as far with child Andy as they possibly could have. They felt it would be too redundant to have a third film with Andy as a kid being pursued by Chucky. So they set this film years later when Andy was a teenager.
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Answer: The film makers wanted to make Andy older in the film so he could have a love interest and be in military school. At the time Alex was only 9, but they wanted Andy to be 16. So they recast the part.
Bishop73