Audio problem: When Commander Taggert (Tim Allen) and Lt. Madison (Sigourney Weaver) first see the hallway with the chompers, she says, "Oh, screw that!" but if you watch her lips she clearly uses the 'f' word instead of 'screw'.
Deliberate mistake: When Commander Taggert (Tim Allen) and Lt. Madison (Sigourney Weaver) are about to press the blue button to stop the ship exploding, Lt. Madison's tunic is mostly zipped up. A few seconds later it is suddenly mostly unzipped. Those of you who have access to the DVD of the film can see that there was a deleted scene which was originally intended to go in here.
Factual error: Laredo drives the ship out of the starship docking station and scrapes the main hull on the walls. This would not be possible without either scraping the wings first, as they are much wider than the main ship, or turning nearly sideways, which they clearly don't.
Continuity mistake: When Guy is introducing the actors at the start of the movie, while he is saying Jason's name, to the right of the screen you can see that Guy is holding a glass of water with lemon. The camera then cuts to an overhead shot of the whole crowd and Guy can be seen clapping with nothing in his hands.
Continuity mistake: After destroying Sarris' ship with mines, we see Guy Fleegman standing to the left by himself as the "aliens" come off the elevator to congratulate them. In the next scene, he is now standing between Alexander and Gwen.
Audio problem: When Mathesar says "We need to separate or we'll die," his mouth doesn't move for "We need to separate."
Continuity mistake: When Jason gets in the limo with the Thermians, the limo starts off having no license plate and changes to a California plate between shots.
Continuity mistake: During the opening sequence of Alexander storming out of the back rooms, you can see Tommy help keep him there. However within the next shot as they Call Gwen to the stage, you can see Tommy and the whole crew out on stage but Alexander and the Commander are still having the same dialogue.
Audio problem: After Sarris' first missile has hit the ship, Jason runs towards Tommy and shouts, "Tommy, let's go, get us outta here, go go go go go." However, what we hear is not in sync with Jason's mouth until the last 'go'.
Audio problem: When Gwen uses her Gilligan's Island analogy, Mathesar says, "Those poor people," and then Tommy says, "Oh brother." We are then shown Guy standing next to Gwen, and Guy says "We're screwed," although if you watch his mouth he actually says something like, "We're dead." This dub is probably for a similar reason to that of why Gwen and Tommy's swearing was dubbed over.
Continuity mistake: Sarris' lieutenant Lathe is in two places at once during the siege of the Protector. He is seen in the atmosphere control room when the rock monster is beamed in and presumably dies later. A few moments later, he is on board Sarris' ship informing him that the crew has escaped custody.
Continuity mistake: When they are rolling the beryllium sphere back to the ship, Fred has his paper bag in his mouth in some shots and it disappears completely in others.
Continuity mistake: At the end, when the crew is bowing to the fans, Sigourney is shown moving her right leg back a small bit. However, when they show them standing up from the bow, her right leg is fully crossed behind her.
Continuity mistake: When the 4 "nerds" first approach the captain to talk about their supposed problem the girl is standing in a different place than when they cut back. In a later scene the girl is in this position and I believe they reshot the earlier scene while they were doing the later scene.
Revealing mistake: When Saris is torturing the Thermian commander, he stops and approaches Commander Taggart; while Saris is talking to Taggart you can see the lips and teeth of actor Robin Sachs behind the mask.
Audio problem: When the aliens are talking to Taggart at his house, in a shot from behind the aliens looking at Taggart in the doorway, the audio is out of sync with the alien leader's mouth. You can see this when he says the word "destruction."
Audio problem: In the early backstage scenes from the convention, the other actors are angry at Tim Allen's character. The actor who plays Laredo clearly says "You are so full of sh*t", but it is edited to "full of it." Those two word edits ('s' word and 'f' word) were done to keep the PG rating, but the editing is sloppy. [This theory could also be expanded to the drug reference mentioned above].
Audio problem: When Brandon's parents are listening to the news reporter talk about the crew not showing up to the convention, his words don't match his mouth at the end of the shot.
Audio problem: When they are rolling the beryllium sphere into the ship, Laredo is heard yelling, but his mouth isn't moving.