Factual error: The plastic explosive used on the cockpit door was C-4. When shot (as shown), C-4 does not explode; it requires the use of a detonator.
Factual error: Characters are able to move from the front of the airplane to the back through the lower cargo hold. Their progress would be blocked in the middle of the airplane by a massive area of structure called the wing center section.
Factual error: When taking off from Moscow and throughout the film the Air Force One pilots are in uniform. AF1 pilots do not wear military uniforms to foreign countries.
Factual error: The in-flight refuelling hardware on the real Air Force One makes a bulge visible below the cockpit window. The Boeing 747 used in the film lacks this bulge.
Factual error: The scene where AFC-1 is being refueled in the air is wrong. The common practice is that the tanker is flying in front of the other aircraft. They do not approach the plane from the back, and never that low. The flight path over the AFC-1 by the KC-10 will create a turbulence which would be very dangerous if not fatal for the AFC-1. The tanker will guide the plane towards the refueling boom. Also the guidelines to guide the refueling boom on the nose of the AFC-1 are missing.
Factual error: The two famous Air Force Ones are Boeing 747-200B model aircraft (military name is VC-25). That model has an older style flight deck, with steam/mechanical gauges. The newer 747-400 model has a "glass cockpit" with computer style displays. In the shot where the pilots get their takeoff clearance (and throughout the movie) you can see that it was filmed in a -400 model flight deck (most likely a training simulator for airlines).
Factual error: In the scene where AF1 gets refueled by a KC-10 Extender tanker, it would be impossible to pull the whole refueling probe out of the tanker plane, not to mention causing a fire. AF1 would simply break the end of the probe, the tanker plane crew would close the internal fuel valves, and there would be no fire. The refueling hardware used on USAF tanker aircraft has predetermined breaking points, since it's likely that any other aircraft getting refueled suddenly loses height, gets off course or something.
Factual error: In the beginning scenes where the President's limousines are moving to the Moscow airport both cars have the US and Presidential flags on them. When travelling outside of the US the President's state cars fly the US flag and the flag of the visiting country. The Presidential flag is only flown with the US flag when the President is travelling in the United States.
Factual error: When the lead MiG-29 was about to fire his missile, before it was countermeasured by the flares, he flicks the A/G missile switch, which stands for Air-Ground, even though he had a full Air-air load.