Deliberate mistake: During Alejandro and Elena's duel, he slashes her skirt and reveals her bare leg. When he slashes off her whole gown, she's somehow wearing leggings. Obviously so Catherine Zeta-Jones would not be naked.
The Mask of Zorro (1998)
1 deliberate mistake - chronological order
Directed by: Martin Campbell
Starring: Anthony Hopkins, Antonio Banderas, Catherine Zeta-Jones
Factual error: During the scene towards the end of the film where Alejandro is chasing Captain Love in the shack with the furnace at the mine, we see a pressure gauge just before the furnace explodes. The unit of measurement on the pressure gauge is shown as kg/cm2. Metric measures were not used in Mexico until eleven years after the film was set, and as California was a part of Mexico at the time, metric measurements would not have been used there.
[Alejandro draws his sword.]
Don Diego de la Vega: Do you know how to use that thing?
Alejandro: Yes. The pointy end goes into the other man.
Trivia: Joaquin Murrieta Orozco actually existed. He was a bandit in the old Spanish California during the Gold Fever; chased by a Texan called Harry Love in 1853. When he was trapped with another bandit, "three fingers Jack", both were decapitated and their heads exhibited in glass jars.
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Answer: He recognized that Bernardo was really Diego de la Vega and he realized that the young Zorro he had seen earlier could not have been Don Diego. He then deduced that the new Zorro looked similar to Don Alejandro (and was probably warned by Captain Love that Don Alejandro was hiding someting) and made the decision.